Made in The USA Back in Style for Small Businesses

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“Instead of hiring people, we’re using robots,” Ellram says. Chinese companies are also using robots, but U.S. manufacturers are ahead of them, she says.

via Made in The USA Back in Style for Small Businesses.

Everyone wants manufacturing back because they think it will bring back jobs. Fills me with American pride to see people trying to bring it back. However it is to be seen if the return is an automated one at best. Where are the jobs for humans? The jobs will be for the robots.

Welcome to the Era of the Hardware Startup | LinkedIn

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Welcome to the Era of the Hardware Startup | LinkedIn.

What I love about hardware startups is their willingness to take on and transform dauntingly complicated industries. Until recently, manufacturing had been almost exclusively the domain of big companies that can afford to build at scale. Now, these makers are turning the tables and showing the value of being both adaptable and close to your customers.

I agree. From talking with many hardware startups the momentum is definitely there. I often talk about this as we are now where we were in the 80’s 90’s when software development and computing was transforming from being obtainable only by big companies with deep pockets to everyone who has a PC can now code to create a program that is of value.

Hardware is very different than software. You can not develop a hardware product in a few days to a week. It takes time, patience, and more capital. It requires more relationships that last for a longer period of time.

There are still many hurdles to over come such as:

  1. How do we make the product development process streamlined or lean?
  2. How do we integrate in design for manufacturability into the process from the beginning?
  3. Where is the book of the shelf that people can go to with out a degree in supply chain management to learn how to talk to the factory?
  4. And funding…Will funding for hardware startups get easier over time?

There are a lot more questions to be asked and answered in this journey. I can’t cover them all here. In the future, I will write more about the process of hardware development.  I am going to tell stories from the trenches. What happened, what didn’t, how we solved the issues and how to approach these things in the future so it does not happen to you.

We have been seeing some great things from our clients. For most of them this is their first business. It is great to see them fill out their first Purchase Order ever. It is a great moment for them and for us.

The 15th NY Hardware Meetup and 16th MakeIt NYC Meetup Join Forces For a Blow Out Event!

15th NY Hardware Meetup a packed house
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My how much the community has grown. The NY Hardware Meetup is at it’s 15th meetup. The MakeIt NYC is at it’s 16th meetup. All the meetups have been chock full of interesting stories coming from the trenches of the hardware scene in NYC. This one is no different except that the attendance was through the roof (see image above of standing room only crowd). By the way the back of the head in the foreground is Jonathan Hirschman organizer of the MakeIt NYC Meetup. If you wanted to know.

This event was a joint event between the NY Hardware Meetup and MakeIt NYC Meetup. Four entrepreneurs presented. After the announcements, next year predictions and sponsor pitches the audience was treated to some great startup stories.

Patrick Raymond presented his Curvit product and the two-year journey from it’s conception to national retail. Curvit solves one of life’s annoyances – it stops “shower cling”, and gives you more space for your daily spritz at the same time. Patrick is the founder of the Inventors Association of Manhattan, and he has hosted of Food Network’s Invention Hunters. It was great to see his progress and he started a Indiegogo campaign.

Coming off of their successful Dragon Innovation crowdfunding effort, Hammerhead Piet MorganLaurence Wattrus, and Raveen Beemsingh told the story of how they started. I wish I had a picture of the slide they showed of the iterations of their product. They started out in a apartment in New Jersey. LIving together, sharing space and creating a great product.  It was great to hear about their problems they faced and the direction they want to take the company. Motorcycle support is next! They are in the R/GA Connect Devices Accelerator.

Next up was Kurt Workman‘s and Jacob Colvin‘s story about their Owlet  product. The product takes baby monitoring to a whole new level. The Owlet Vital Monitor collects heart rate, oxygen and sleep data, and helps keep parents aware of possible indicators of danger. It was great to hear their story. As parents or would be parents themselves they were their own first customer. Their presentation was great and very warm feeling. Showing baby faces on the screen made people say awe.  They fielded questions expertly such as “What about the RF signal? Would cause the baby hard”. Their answer was two fold. They said that doctors say the risks out way the value you get from the information and how Bluetooth LE has at least 10 times less power then cellular RF. Their knowledge showed through. Way to go guys. They are also in the R/GA Connect Devices Accelerator.

Next and not least was Ben Melinger. He tells us two stories. The first one was about Smash Cup, a cool green, clean collapsible travel tumbler. I could use this product. I would make coffee at home and then take it with me. Clean it, collapse the cup and through it in my bag. Done. My bag is small so it would fit nicely collapsed. The other product story we heard was bout Fyll, a fashion-forward, tough glass water bottle that keeps water from being flavor enhanced (in a negative way) by plastic or metal flavors. Ben talked about his journey from beginner to pro. He gave the MakeSimply X Education program a shout out. Thx Ben. His story continued by discussing the hurdles he had to over come to get his products to the state they are today. One such hurdle was having to learn SolidWorks. For those that don’t know SolidWorks is a very popular CAD tool that is used to render complex solid 3D drawings and helps you move toward an engineering drawing.  The type of drawing that factories want to see. He discussed the huge cost of entry it is to buy this product. He wishes there was a cheaper solution out there that is just as popular. Thanks Ben for your great insights.

All in all it was a great event. We have defiantly outgrown that space. I can’t wait for the next meetup.

Disclaimer MakeSimply, a company I am co-founder of is co-sponsor of this event.

“Assembled” vs. “Made”, What is the Difference?

Assembled in USA
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Two weekends ago I spotted an op-ed piece by Thomas L. Friedman. In this piece he reviews a book by Erik Brynjolfsson and Andrew McAfee’s called, “The Second Machine Age”. This book is their sequel to their very popular book called, “Race Against The Machine“. The main idea of their books are that technological advancement is happening faster that ever before and there are ramifications to the fast pace or technological progress. There is some good and some bad side effects ( I am down playing it here a bit. Your will see why in a few). This relates to how we manufacture products in developed countries and what it really means when we say “Made” vs. “Assembled”.

When is a product assembled and not made? If you are a tech person you are aware of the new Mac Pro that Apple release on Thursday, December 19 2013. Sorry Apple for using you as an example (I own a Macbook Air, an iPhone and an iPad mini). There were several articles such as this one by Time that characterized the building of the product in the USA. This is not true. The Mac Pro is assembled in the USA. You might ask what is the difference? There is a huge difference. Just because the factory is located in the Arizona, USA does not mean the entire product is made in the USA. Also it does not mean there will be a ton of new jobs created. On the contrary it is the exact opposite. Few jobs are created.

“Made” implies that the product and components are built in that location. Everything. There are also other implications that people assume with “Made”. Such as, there are people in the factory on an assembly line and people at stations building components. That was true and in some situations is still true, but less and less people are making things today. Robots not humans are making things more and more. People tend to think that since there is a factory then there must be people in it making and  building.

“Assembled” means that the components are made some place else and brought to the factory to be assembled into a finished good. This requires even less people at the factory. Even less in the future. Machines do the assembly. Again not many people needed in this process.

“Apple is bringing manufacturing back to the USA and leading the charge for manufacturing in the USA. Bringing back jobs”…Not

People were over joyed that “Apple is bringing manufacturing back to the USA and leading the charge for manufacturing in the USA. Bringing back jobs”, but that is the furthest from the truth. As an American I was happy too, but having a new factory built does not mean there will be jobs. That is what is elegantly discuss in the Thomas L. Friedman piece and the two books I mention. In the not to distant future 5-10 years as we get closer to autonomous robots the numbers of people in the factories will get closer to zero. The good thing about that is the factory location can now be located closer to the consumers and the factories could handle customizations at a low price. This is a boon for the manufacturers too, logistics (getting the product to the consumer) become easier and labor costs are reduced to near zero. The not so good thing is that this will not increase employment, but reduce it.

As machines get smarter (faster and cheaper) they will replace people in many jobs. As a society we need to decide where and how far this should go. There needs to be a way to balance this out. As a technologist I am excited about the potential. As a member of society I am concerned. Should I be?

Top image is from anandtech.com Thank you.

Thanksgivukkah and Lean Hardware Startup

THANKSGIVUKKAH
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During the holiday break I found this post on TechCrunch that then lead me to this post.  Before I go on about these two posts from TechCrunch, happy Thanksgivukkah to those that celebrate Thanksgiving and Hanukkah. This year both holidays happened at the same time. This will not happen again for several thousand years.I hope you enjoyed the convergence. Now back to the posts. I struggle with how to communicate the hardware development process better to startups I talk to. The way I do it is through a sort of lean approach. There is Lean Startup and now there is Lean Hardware. We use these terms too when we describe the process. Our process is very similar to what is stated in the post, but we emphasize DFM throughout the entire process. Right from the start we think of DFM, we do not wait. We integrate it in as the processes are happening at the same time, in real time. Very much like the Thanksgivukkah Holiday convergence. We also iterate on the problem, communicating with the client throughout the process. Each step may need feedback and may need to explain why a feature may cost differently than another. Usually our clients have a price point in mine or price is not the overriding factor.  Quality is. Their target market has requirements.  Integrating in DFM is essential for saving time and money. Also while encouraging quality of materials and design.

My favorite quotes from the post are: “No hardware plan survives contact with a factory” and “Your factory is your most important partner”

The factory is truly a partner in the product development process. Do not treat them as a vendor. I can not say this enough. Yes, I think vendor is a dirty word. It describes a relationship that is distant and adversarial. The other day I was talking with a new prospective client. He was telling me how he hired someone to visit China, to visit factories and get quotes for his product. The product was not even ready to be quoted. It was not in the third stage of prototyping, it was in the second stage so the product was not in a finalized form. The BOM (Bill of Materials) was still changing. Not ready.

Three stages of prototyping
Stage 1-Ugly prototype: Just get it to work (MVP)
Stage 2-Design and Materials prototype
Stage 3-Finalized product design that is used to Design the Supply Chain (DSC) and the finalized BOM

So what happens when you go out and try to price a continuing changing target, you keep coming back asking for more information. This wastes both your time and the factories time. At the end, the factory will not want to deal with you. Or if they take you on you will not be on the top of the list of priority customers. We have seen this happen many times. The factory will get frustrated with the continued 20 questions game. Think of it this way, your product is not the only one the factory is being approached to build. Why should they take you on? Will you give them continued business in the future?

The right way to approach this is to meet with the partner and see if you get along well. Why do it this way?  Well, because you are not getting into a short term business arrangement. This is not like going into a store, buying something of the shelf and then you are done. Everything is custom. When you get along with your partner things happen a lot easier. You might say you are building tacit knowledge in this arrangement. As one of my clients put it, we are married and we are in it for the long haul. There are capital risks that the factories take on, such as construction of the assembly line. The factories want to have partnerships that last a long time so they can justify the added costs. Most of my business partners past clients have been with them for 10 years plus. So, avoid being the lookie loo. You will piss them off. Be a partner instead. You will not regret it.